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Large Projects Portfolio

Gas Turbine & Reformer Convection Section Replacements Projects - Alberta, Canada

High-Level Scope

For the gas turbine replacement portion of the project, the scope of the project included the installation of a new gas turbine and associated lube oil auxiliary equipment, air pre-treatment filter house unit, as well as significant upgrades to existing site infrastructure (electrical, instrumentation, controls, civil, structural, piping and insulation).   For the reformer convection section replacement portion of the project, the scope of the project included the replacement of three existing convection section modules, the installation of all new burners reformer refractory modifications.

 

Project Responsibilities & Deliverables

Led all project development phases (study, DBM, FEED and detailed engineering) for this project.  The major deliverables associated with this project included the development & completion of the following items:

Project charter; contract development including creation of technical specifications and RFP packages& negotiations for major equipment, pre-fabrication and construction services; project gate documentation (process study, DBM, FEED documentation); extensive laser scanning management, process hazard analysis (PHA); burner field testing; various 3D model reviews (30%, 60% & 90%), building and equipment layouts; construction work packages (civil, structural, architectural, mechanical, piping, electrical, instrumentation and controls based CWPs, Class 2 estimate including the basis of estimate documentation and Monte Carlo quantitative risk analysis; field installation work packages (FIWPs); level 5 schedule and associated schedule PERT analysis and DCMA 14-point schedule assessment; Project Definition Rating Index (PDRI); systems based turnover strategy; detailed project and construction execution plans; equipment preservation; engineering and field change management process creation & execution; project controls; earned value management including CPI, SPI and TCPI metrics, quality assurance and quality control; piping and structural steel pre-fabrication; and construction management of pre-construction execution.

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Project Cost: $138M